Mastering leak testing: from micro-leaks to high pressure
We design systems capable of accurately quantifying the behavior of your components along two critical axes:
- Structural strength (Hydraulic test): Our test benches are designed to withstand static pressure increases in order to verify the mechanical integrity of valve bodies, housings, and seals under stress, and to identify any potential deformations or failures.
- Leak measurement (Metrology): To ensure the tightness of seats and valves, we incorporate high-precision measurement systems. Depending on your specifications, we use mass flow measurement or differential pressure drop. These technologies enable the detection of low leak rates while minimizing the impact of temperature variations that could skew the results.
Each solution includes a pressure generation unit and components selected for the specific application, ensuring measurement repeatability and equipment durability, even under heavy use.
Our key test bench for leak testing – LeakRTS
The LeakRTS test bench demonstrates LF Technologies’ expertise in designing custom machinery for industrial valves. This system was specifically developed to meet the testing requirements for ball valves and their extensions.
Industrial Challenges
Manufacturers often need to test the leak tightness of valves under conditions that simulate their actual installation. The challenge lies in measuring low leak rates while applying mechanical stress to the flanges, without affecting the component’s performance.
Technical Response from LF Technologies
Our hydraulic and pneumatic test benches are designed to accommodate a wide range of equipment. Our solutions are tailored to the specific geometric requirements and pressure constraints of each industry:
User benefits
- Ergonomics: A compact system that is easy to configure for different diameters.
- Reliability: Test repeatability achieved through the automation of pressurization cycles.
- Compliance: The bench meets the requirements of the relevant standards (ISO 5208, MSS SP-61).
Bench developed to meet these standards:
Which components and products can be tested?
Our hydraulic and pneumatic test benches are designed to accommodate a wide range of equipment. Our solutions are tailored to the specific geometric requirements and pressure constraints of each industry:
- Industrial and sanitary valves: Ball valves, mixing valves, ceramic cartridges, check valves, gate valves, and backflow preventers.
- Automotive components: Brake systems, fuel rails, radiators, water pumps, quick-connect fittings, and reservoirs.
- Aeronautics and Defense: Hydraulic actuators, high-pressure fittings, fuel systems, solenoid valves, and accumulators.
- Énergie et Nucléaire : Corps de pompes, vannes de régulation, échangeurs de chaleur et composants de circuits primaires/secondaires.
- Networks and Construction: Piping, multilayer pipes, press fittings, and safety systems (safety units).
Technical Note: Depending on the configuration chosen, a single test bench can be designed to test multiple diameters or connection types, in order to accommodate different product models.
Our hydraulic test benches for sealing and leak testing
Valve-Stamp
Test and marking bench for valve bodies
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Crash-Multi
Pressure and Burst Test Bench
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Bike-Test-Frame
Bicycle frame test bench
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CS-ComfortLab
Chair conformer
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Robot-Palm
Fin test bench
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Mo-C-Actionneur-rotatif
Electric rotary actuator module
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Mo-C-Actionneur-lineaire
Electric linear actuator module
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RainRoom
Rain and wave simulation chamber
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Leak-RTS
Valve leak test bench
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Flow-Calib
Flow meters calibration bench
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Flush-Test
Flush tank test bench
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ValveXtreme
Loop test for valve pressure and heat shock
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Embedded Systems
Subsea Embedded Systems
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Actuator XAR-B
Subsea electric actuator
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Motorised valve XAV
Autonomous subsea motorised valve
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Actuator XAR-A
Autonomous subsea electric actuator
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MBTH
800kN Horizontal Traction Bench
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ACTUATOR XAE
Underwater Linear Actuator
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Mo-C-Eti
Labeling Module
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Mo-c-traj
Trajectories Module
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Mo-C-Enc-Thermi
Thermal enclosure module
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Mo-C-Rap-auto
Automated Report Module
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Mo-C-Vision
Vision Module
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Mo-C-Ana-géomé
3D geometric analysis
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Mo-C-Test
Product Control Module
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Mo-C-Secu
Security module
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Mo-C-Actionneur
Rotary/Linear Actuator Module
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Mo-C-Mes-élec
Electrical Measurement Module
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Mo-C-RFID
RFID Identification Module
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Mo-C-régu-fluide
Fluid control (pressure, flow, temperature) Module
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Mo-C-Reg
Servo Control Module
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Mo-C-Pres
Pressure controlled filling Module
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Mo-C-Pompe
High-precision positive-displacement pump
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Mo-C-Pes
Weighing Module
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Mo-C-Opti
Optical measurement 1D-2D Module
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Mo-C-Mes-méca
Mechanical Measurement Module (force, torque, displacement)
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Mo-C-Mes
Fluids measurement Module (pressure, flow, temperature, etc.)
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Mo-C-Mes-fuites
Leak Measurement Module
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Mo-C-GBDD
Database management
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Mo-C-reg-temp-bloc
Temperature Control of a Block module
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Mo-D-Plat
Turntable module
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Mo-D-Conv
Conveyor Module
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Mo-D-Mani
Handling module
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Mo-D-Aspi
Intake by suction module
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Mo-D-Usi
Machining module
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Mo-D-Sci
Sawing module
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Mo-D-Poin
Punching Module
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Mo-D-Eau
Water jet cutting machine
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Mo-A-App
Greases and fluids application Module
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Mo-A-Vis
Screwing Module
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MCMP
Impact pendulum – Impact Charpy, Izod
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Mo-C-Mar
Marking module
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Mo-T-Char
Mobile trolley module
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Mo-D-Frai
Milling / Drilling Module
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Mo-D-Fil
Wire Cutting Machine on Rotary Table
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MBT
Torsion Bench
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MFTT
Combined traction and torsion fatigue test bench
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MPT
Peeling bench on tube
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MPC
Continuous peeling bench
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MMTC
1 kN Traction / compression machine
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MCV
Vertical Drop Test
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MCI
Impactor Static Dynamic combined
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MCH
Horizontal Drop Test
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MBTC
2,000 kN Compression Tension Bench
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Mo-A-Emm
Fitting module
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Mo-A-brid
Hydraulic, pneumatic, electric clamping module
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Mo-A-Axe-posi-hydrau
Hydraulic positioning axis module
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Mo-A-Axe-posi-elec
Electrical positioning axis module
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Mo-A-Aspi
Dust and smoke extraction module
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Mo-D-EXP
Honeycomb expansion machine
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MFTC
Traction Compression Fatigue Bench
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MBFL
Creep Test Bench
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MBF
Bending test bench
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WPC
Mobile pressure generator
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WaterLoop
Hot water/cold water loop
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HLC
Complete testing laboratory for hydraulic testing
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Life12-207
Endurance test bench for toilet flaps
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skydrobench
Performance Test Bench
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WaterBank
Hot water and cold water generator
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ThermControl-Auto
Automatic temperature control and test bench for thermostatic cartridges
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ThermControl-Manu
Temperature control and test bench for mixing valves/thermostatic cartridges
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LifeEV
Endurance bench for valve solenoids
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LifeTube
Static and cyclic pressure test benches for pipes and ducts
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TC-Pump
Cyclic Pressure and Temperature Test Bench
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HydroShow-one
Single station demonstration bench
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Flow
Flow/pressure test bench
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HydroShow-multi
Multi-station demonstration bench
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LifeCartT
Endurance bench for thermostatic cartridges
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LifeCartM
Endurance bench for mechanical cartridges
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ThermoSwitch
Temperature cycling for thermostats
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ThermShock
Thermal shock and cyclic pressure test bench for pipes
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Perf-HP
High Pressure, Burst and Temperature Test Bench for Hoses and Pipes
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HydroShock
Valves – static and cyclic pressure test bench
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Life817
Endurance bench for single-lever mechanical mixing valves
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Life200
Endurance bench for Single and mixing taps
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LIFE-RTS
Endurance test bench for ball valves (RTS)
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Life15091m
Resistance bench for two taps with electronic opening and closing
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Life15091s
Endurance test bench for electronic opening and closing valves
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perf-multi
Performance test bench for thermostatic valves
Discover the productEverything You Need to Know About Industrial Leak Tests
How do you ensure the accuracy of the leak measurement?
LF Technologies uses high-precision differential pressure sensors and mass flow meters. Our control software processes the data to minimize the impact of ambient temperature fluctuations and improve the reliability of the results.
Do your test benches allow equipment to be tested in accordance with ISO 5208?
Yes. Our test benches can be designed to perform leak and pressure resistance tests in full compliance with the requirements of ISO 5208 (or any other standard specific to the product being tested). The test bench controller is configured to strictly apply the test protocols, pressure holding times, and acceptance criteria (leak rates A, B, C, etc.) defined by the standard for your valves.
Can a leak test be integrated into a production line?
Absolutely. As a designer of custom machinery, we develop test modules and automated stations that integrate into your production lines for efficient component inspection.
Do you offer a calibration service for your machines?
Yes. As part of our support services, we provide maintenance and periodic recalibration of the sensors. This service is essential to ensure the validity of your readings during your quality audits.
They trust us
Test methods and technical specifications
The choice of testing technology depends on the operating fluid, the pressure level, and the acceptable leak rate. LF Technologies specializes in the two main approaches to verifying the quality and leak-tightness of your components:
1. Hydrostatic test (Water / Oil / Special fluids)
This is the standard method for structural strength tests and leak tests on building envelopes. Because the liquid is incompressible, pressure can be safely increased to verify the mechanical integrity of valve bodies and welds.
- Pressure: Adjusted to meet your specific needs and the capabilities of the pressure generators.
- Control: Our test benches provide automated control of pressurization cycles to ensure measurement stability.
2. Pneumatic test (Air / Nitrogen)
This method is preferred for detecting leaks in components that must remain clean and dry (plumbing fixtures, gas lines).
- Technologies: Differential pressure drop or mass flow measurement.
- Sensitivity: the detection threshold defined based on your test protocol, your acceptance criteria, and the type of component being tested.
- Software: Our control interface allows you to configure test sequences and analyze results under controlled measurement conditions.
3. Machine Specifications and Traceability
- Design: Stainless steel frame and hydraulic circuits for long-lasting durability in industrial environments.
- Safety: Safety: Secure test chambers with protective covers and enclosures.
- Software: Controlled via a touchscreen HMI developed in-house, with automatic recording of cycles (pressure curves, hold times, leak readings).
- Data: Export reports in standard formats (Excel, PDF, CSV) with the option to store them in an SQL database.
4. Compliance with standards
Our equipment allows us to validate your products in accordance with international standards such as ISO 5208 and ASTM, as well as protocols specific to your industry.
Customer applications
Discover LF Technologies know-how through our customer applications.
Pressure/flow test bench
The test bench made by LF Technologies performs tests on pressure reducing valves in accordance with the NF EN 1567 standard.NF EN 1567.
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Cycling pressure bench for hot water tanks
The Cyclic Pressure Bench is a pressure generator for performing test pressure and alternating pressure tests on large capacity pressure vessels.
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Valve leak test bench
Leak test bench for ball valves and valve extensions; Tests the airtightness and measures any leaks.
View the projectOur commitment
- Test benches tailored to your component and your requirements
- Test compliance in accordance with your protocols and standards
- Full traceability of cycles, parameters, and results
- Technical support from design to commissioning
Your turnkey project
Discover the different stages of our support, from drawing up specifications to commissioning.
Comprehensive support: from engineering to after-sales service
Because a test bench is a strategic investment, we support you at every stage of your project:
- Design engineering: Assistance with the technical definition of requirements and custom design.
- Manufacturing and Testing: Assembly in our workshops, followed by validation tests prior to shipment.
- On-site commissioning: Installation and setup directly in your production environment.
- Training and Maintenance: Training for your operators and periodic sensor calibration services to ensure the accuracy of your measurements.
Check out our endurance test benches to round out your validation protocols.
Do you have a project in mind ?
I'm here to advise you and propose solutions tailored to your needs.
Aurélien Cottin
Hydraulics Division
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