Temperature control and test bench for mixing valves/thermostatic cartridges
The thermostatic mixing valve/cartridge adjustment and test bench carries out production testing and adjustment of thermostatic mixing valves/cartridges (tightness, flow, anti-scald).
Products tested
Sector of activity
Main functions
The thermostatic mixing valve/cartridge adjustment and test bench carries out production testing and adjustment of thermostatic mixing valves/cartridges (tightness, flow, anti-scald).
The manual setting and control bench for thermostatic mixing valves/cartridges allows :
- an air and/or water tightness test
- Mixed water temperature and flow rate control
- measurement of mixed water temperature in hot conditions
- flow measurement
- antiscald and hysteresis measurement
Operating mode
Find out how our temperature control and test bench for mixing valves/thermostatic cartridges works.
Programmable test cycle:
- Mixer/cartridge installation with screwless clamping
- Air and water tightness test
- Mixed temperature setting
- Flow measurement
- Antiscald test (safety test) and hysteresis measurement
- Set position marking (optional)
- Draining and blowing out the mixing valve
Management:
The system is computer-controlled. The software enables :
- editing and selection of test programs
- measurement visualization
- automatic batch control report.
In production mode, the operator controls the bench directly using the buttons on the front panel of the test bench.
Test boards:
The mixing valves or cartridges are mounted on a test plate. The bench can accommodate several different plates, each adapted to a different tap shape. The turntables are equipped with fast connectors, so that the turntable can be changed in a matter of seconds.
Device features
- Stainless steel frame
- Hydraulic assembly consisting of :
- 2 pumps (EC and EF)
- 3 pressure sensors (EC, EF and EM)
- 2 flowmeters (EC and EF)
- 3 temperature sensors (EC, EF and EM)
- Control cabinet
- PC + touch screen
Bench developed to meet these standards:
EN-1111
Control panel for thermostatic valves
Check the safety temperature limit on thermostatic valves.
Removable control plate for testing thermostatic mixing valves
Quick and easy interchangeability of different test boards.
Cartridge temperature setting bench
Cartridge temperature setting bench
Adjustment plate for thermostatic cartridges
Adjustment plate for thermostatic cartridges
Thermostatic cartridge test zone
Thermostatic cartridge test zone
THERMCONTROL-MANU – Cartridge Test Zone
Cartridge temperature setting bench
Benefits of ThermControl-Manu
Reproducibility
The use of control software enables rapid, repeatable automatic testing.
Bridle / unbridle
Automatic cartridge clamping and unclamping in complete safety.
Ergonomics
Parameters are set on a touchscreen, and operations are controlled by 3 buttons on the front panel.
TECHNICAL SPECIFICATIONS of the temperature control and test bench for mixing valves/thermostatic cartridges
Spécifications | ThermControl-Manu-Valve | ThermControl-Manu-Cart |
Pression max. de test | 5 bar | 5 bar |
Précision de la régulation de pression (à débit constant) | ± 0,02 bar | ± 0,02 bar |
Débit max. eau chaude / eau froide | 2 x 25 l/min | 2 x 25 l/min |
Précision de mesure de température | ± 0,3° C | ± 0,3° C |
Précision de mesure de débit | ± 0,2 l/min | ± 0,2 l/min |
Précision de mesure de pression | ± 0,02 bar | ± 0,02 bar |
Précision de la mesure de volume d'antiscald standard | 25g /5s | 25g /5s |
Précision de la mesure de volume d'antiscald (option précision) | 3g /5s | 3g /5s |
Platine multipostes | NON | OUI |
Customer applications
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