LF Technologies logo, test bench manufacturer and designer
Loop test for valve pressure and heat shock
Hydraulic Test BenchLoop test for valve pressure and heat shock
ValveXtreme

Loop test for valve pressure and heat shock

Types of tests performed:

  • Thermal shocks: automated hot/cold water alternation
  • Pressure surges: upstream/downstream pressure differential on closed valve
  • Endurance: opening/closing cycles with torque measurement
  • Final leak test: leak measurement

Maximum pressure

270 bar

Maximum hot loop temperature

280°C

Maximum flow

300 L/min

Products tested

Sector of activity

High pressure & thermal shock testing for industrial valves

The test loop designed by LF Technologies enables valves subjected to high thermal and hydraulic stresses to be tested, qualified and proven. Thanks to a dual loop (hot and cold) combined with a dynamic pressurisation system, the test bench reproduces extreme operating conditions: static pressure up to 270 bar, temperature up to 280°C, flow rate up to 300 l/min.
This test bench is particularly suitable for critical applications: nuclear, energy, shipbuilding, oil & gas.

Main functions

  • Cycled pressure testing up to 270 bar
  • Heats up to 280°C / Cools down to 20°C
  • Rapid hot/cold alternation for realistic thermal shocks
  • Automatic cycling with position and torque control up to 1000 Nm
  • Complete recording of test data

Bench structure

  • Mechanically welded frame with secure testing area
  • Lockable double glass doors (temperature/pressure conditions)
  • Patented self-sealing ball joints for adaptation to all types of valves
  • Lifting table on castors for easy assembly

Advanced testing system

  • 2 hydraulic loops: 1 hot, 1 cold, + common test loop
  • 3 servo-motorised syringes for pressure, shock and expansion compensation
  • Customised circulators 300 l/min with flow control via variable speed drive

LabVIEW control software

  • Manual or automatic control
  • Intuitive programming of test sequences
  • Real-time display of measurements: pressure, temperature, flow rate, torque
  • Automatic reporting and data analysis module (optional)

TECHNICAL SPECIFICATIONS of the Pressure and Thermal Shock Valve Test Loop

Features

ValveXtreme

Test fluid

Demineralised water

Maximum pressure

270 bar

Maximum hot loop temperature

280°C

Minimum cold loop temperature

20°C

Maximum flow rate

300 l/min

Useful torque actuator

5 to 1000 Nm

Rated power

40 kW

Dimensions (W x D x H)

4000 x 2500 x 2650 mm (approx.)

Weight

≈ 4000 kg

Customer applications

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COMPLEMENTARY SOLUTIONS

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