Customer
Our client is Tribord, the sailing equipment brand of the company Décathlon.
Tested product
Sailing clothing
The development of waterproof equipment at Tribord involves several months of research and rigorous testing. They trusted LF Technologies to develop a bench that allows them to test the waterproofness of their sailing clothing in the most extreme conditions.
Objective
Leak test by rain simulation
The demonstration bench called "Rain Room" is a room for performing waterproof tests on waterproof sail clothing by simulating rain by water projection. The room integrates a boat hull allowing reproduce real human maneuvering situations. This facilitates the detection of possible water infiltration in the clothing.
Problematic issues
Our 7 major issues for the Rain Room
LF Technologies being in charge of the coordination and design of the demonstration bench enclosure, we worked in collaboration with Tribord and partner companies. Apart from the management of the different trades, our engineers had to face 7 major problems:
1 - Homogeneity of projections
- To perform the rain simulation, we need a network of nozzles ensuring a homogeneous watering of the whole area.
2 - The water reserve
- The basin must allow to have permanently a sufficient water reserve to supply the network that ensures the simulation of rain in the climatic enclosure
3 - A resistant floor
- We need a grating (floor that lets water through) that is both solid, can be dismantled for access to the pool and has a high resistance to corrosion over time.
4 - Limit humidity
- A ventilation system must be installed to limit humidity in the Rain room.
5 - Maintenance
- The structure that supports nozzles and lights is located above the people in the enclosure. Its lifting system for maintenance must therefore correspond to the requirements of the Apave.
6 - Aesthetics and design
- This bench is used as a test area but also as a showroom for Tribord. It is present in the new Decathlon research and development center in La Rochelle and is visible to the public. Tribord therefore attaches great importance to the aesthetic aspect of the structure.
7 - A structure that meets the standards
- The steel structure has many manufacturing constraints. In particular, the treatment of materials, compliance with earthquake‐resistant standards, adaptation to masonry, etc...
Solution and result
Our solution, teamwork
By combining our know‐how and that of our partners, we have managed to find technical solutions for each problem encountered:
- We have carried out a large number of tests with different nozzles in order to obtain homogeneous results on the minimum and maximum flow rates for watering. We have chosen nozzles with a square impact perimeter, which simplifies the surface coverage and its homogeneity.
- We have equipped the enclosure with a 15 m³ pool and in order to preserve the quality of the water we have equipped it with a filter, a regulation system for chlorine as well as a skimmer at the entrance of the filtration system which allows to retain the elements on the surface.
- The grating is made of galvanized steel. It can be dismantled and placed on posts to facilitate access to the pool if necessary. This solution also ensures a more resistant and modular floor for future evolutions.
- For CMV, each duct is equipped with a sealed damper to block ventilation during the watering phases. The orientation of the grilles favours the circulation of fresh air and the evacuation of stale air.
- The steel structure is made of stainless steel to avoid premature deterioration of the framework in very humid environments. This solution meets all standards to ensure the safety of people inside the Rain Room.
- The test chamber is in the form of a canopy. This configuration imposes a special design that ensures optimal impermeability of the structure from the inside.
- For the fixing of the lights and nozzles we have made an aluminium structure. It is foreseen for the maintenance, that the structure can go down and up thanks to a motorized winch corresponding to the requirements of lifting devices with passage of people.
The future of the demonstration bench
We send the package
A sea pack module is under development to simulate a wave hitting the boat hull always with the aim of optimizing the accuracy of the results during water tightness tests of sailing clothes.
It blows here
Eventually, we could imagine the installation of a wind simulator to vary the direction of impact of the drops on the brand's waterproof clothing.
