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Test bench for a rocket engine component
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Customer application

Test bench for a rocket engine component

LF Technologies has designed a fully electric test bench for rocket engines, combining the generation of complex movements, air/water pressurization management, and onboard data acquisition. This is a custom-built, precise, and ergonomic solution designed to meet the demands of the aerospace industry.

THE SOLUTION PROVIDED BYLF TECHNOLOGIES

As part of the development of a rocket engine, the customer wanted a comprehensive, flexible, and high-performance test bench to conduct mechanical and pressurization tests under various conditions.

Main functions

Design and construction of a custom-built rocket engine test stand, incorporating a 100% electric solution for generating complex movements (tilting, oscillation, compression) and a controlled air/water pressurization system. This rocket engine test bench combines precision, repeatability, and ergonomics to meet the demands of the aerospace industry.

Issues

The tests involve generating complex movements (tilting, oscillation, compression), which must follow very precise position profiles and be perfectly synchronized.

Traditionally, these rocket engine test benches use hydraulic cylinders, a proven technology, but one in which achieving precise positional synchronization remains challenging, particularly for complex and repeatable movements, as is the case here.

Our solution

We have developed an innovative solution based on electric actuators, offering superior positioning accuracy, native synchronization, and precise motion control.

In addition, the rocket engine test stand incorporates a pressure management system (air/water) and an on-board data acquisition system, and complies with the safety requirements of the DESP Directive.

LF Technologies has designed a custom test bench that includes:

  • A pressurized test chamber designed in accordance with DESP standards and a closed-loop pressurization system
  • Three synchronized electric servo-actuators to generate the tilt, swing, and compression forces
  • A control and data acquisition system developed using LabVIEW

General Operation

Secure mounting of the part

Thanks to a turning device, the operator can easily secure the test specimen to the fixtures before inserting it into the test chamber.
The clamping is precise, with seals ensuring a tight seal.

Installation inside the enclosure

The workpiece is loaded at an ergonomic height, the lid closes using a power-assisted closure system, and sensors automatically verify that it is properly closed before pressurization.

Stress Management

Air/water filling, automatic bleed, and controlled pressurization via high-pressure and low-pressure circuits. A high-precision sensor detects even the slightest leak.

Motion Generation

  • Tilt via two synchronized (servo-motorized) cylinders with an inclinometer for automatic verification
  • Compression using a vertical cylinder with non-contact displacement measurement (laser)
  • Tilt oscillation via a mechanical eccentric ensuring optimal profile accuracy

Procurement and Oversight

The LabVIEW control software allows you to:

  • Schedule test sequences
  • View the live charts
  • Record data and generate automatic reports
  • Manage permissions by user level

Result

Thanks to this next-generation rocket engine test stand, aerospace manufacturers benefit from:

  • A 100% electric, reliable, and precise solution
  • An intuitive and scalable control interface
  • With excellent repeatability and measurement accuracy
  • A reduction in handling time thanks to an ergonomic design

Products tested

Rocket engine tested by LF Technologies

Rocket engine

A rocket engine is a motor that generates the thrust needed to launch and control a rocket by expelling gases at high speed.

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