Hydraulic test benches
Endurance test bench for solenoid valves

Endurance test bench for solenoid valves

Reference : LifeEV
Areas of application :
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Technical description

Main functions

The LifeEV is an endurance test bench for estimating the service life, performance and hydraulic characteristics of solenoid valves for electronically opening and closing sanitary fittings.

Tests are performed to meet EN15091 standards.

Automatic test functions:

  • Management of water supply solenoid valves (hot or cold on each supply)
  • Automatic temperature cycling
  • Solenoid valve opening/closing command with adjustable pulse duration
  • Automatic search for the minimum electrical pulse duration to open the solenoid valve.
  • Water hammer test on solenoid valve closure, with peak pressure measurement
  • Static pressure test

 

 

 

Operating mode

The equipment is a test bench equipped with several modules (from 2 to 6), designed to perform performance and endurance tests of solenoid valves and valve components.

Each product under test is mounted in a specific tool, connected to a hot and cold water supply and a piped mixed water outlet. A solenoid valve on the outlet is used for leak testing.

For the solenoid valve tests, each solenoid valve is connected to a specific power supply, with adjustable voltage, adjustable electrical pulse duration, and high frequency signal acquisition (voltage and current). This acquisition is synchronised with high frequency pressure measurements. This solenoid valve control module enables the opening and closing times of the solenoid valve to be tested as a function of the supply pressure and the characteristics (voltage and pulse duration) of the control signal. This system, coupled with the "Water hammer coils" module, allows the measurement of the pressure peaks (water hammer) generated by the solenoid valve when it closes.

Each test line is equipped with temperature inversion valves allowing each inlet of the module to be supplied with hot or cold water for temperature cycling.

The bench is connected to two hot and cold water inlets. The temperature generation is done outside the bench. The hot and cold water supply pressures are provided either directly from the mains supply to the bench or by an external pressure generator (optional).

The software performs all performance and endurance tests by simple programming.


Static pressure generator

The static pressure generator consists of a motorised plunger associated with a pressure sensor. The pressure is controlled by the movement of the piston which compresses the water in the cylinder, whatever the test conditions: product expansion, temperature changes, leaks (within the limits of the system's flow rates and power).


The static pressure generator is common to all test lines. Each test line is equipped with a solenoid isolation valve allowing the static pressure to be connected or not to the product under test.


Water hammer coils

Water hammer coil systems are used to simulate the inertia of the water upstream of the solenoid valves, in order to measure the water hammer generated by the solenoid valve during shutdown tests.

Hot and cold flow / test module
0-10 l/min
Pressure measurement
+/- 0,05 bar
Mixed water flow measurements
+/- 0,2 l/min
Maximum frequency of the pressure sensors
3 kHz
Hot and cold supply pressure
0-10 bar
Hot and cold dynamic pressure control
0,1-8 bar
Hot and cold static pressure control (with pumps)
0,1- 10 bar
Accuracy of pressure regulation with pumps
<0,1 bar
Temperature range
10-85°C
Hot, cold and mixed water temperature measurements
+/- 0,5°C
Maximum pressure
40 bars
Maximum volume
1 000 cm^3
Maximum flow rate
100 cm^3/s
Resolution of the volume measurement
0,02 cm^3
Accurate pressure control (with near constant volume)
0,4 bar
Standard acquisition frequency
100 Hz
Fast acquisition rate
adjustable up to 40 kHz for one channel, 15 kHz for 3 channels
Adjustable voltage range (common to all modules)
0-30 Volts
Accuracy of voltage setting
100 mV
Pulse duration setting range
de 0,001 ms à 100 ms
Pulse duration setting resolution
0,001 ms
Current measurement range
0 – 1 A
Accuracy of current measurement
5 mA

 

Dimensions of a post

LifeEV2 LifeEV4 LifeEV6

Width
1 760 mm 2 080 mm 2 400 mm

Depth
1 300 mm 1 300 mm 1 300 mm

Height
1 400 mm 1 400 mm 1 400 mm

Weight
200 kg 250 kg 300 kg

 

Benefits

  • Independent or synchronised testing
  • Standards-compliant testing
  • Flexibility


Ihm

Human-computer interface

Contact
French Fab